Our journey into the laser engraving industry began with a deep passion for creating various models. Laser engraving not only allowed us to bring our ideas to life but also opened our eyes to areas where we could improve and innovate. As we delved deeper, we realized how laser power significantly impacts engraving thickness and speed, and how air assist can make a crucial difference in cutting results. However, we also encountered limitations in the size of engraving and cutting areas, which affected efficiency and the ability to meet the demands of large-scale production.
We wanted to design a solution that could address the challenges of full-sheet feeding, with an enclosed structure, enhanced safety, and higher laser power. Our goal was to create a machine that not only maintains the user’s familiar workflow with LightBurn but also enables CNC functionality. Additionally, we sought to ensure stability and high reliability, while making the system easy to transport and install. Such a design undoubtedly presents numerous challenges, and below are the key features we developed to overcome them.
Meeting the Need for Full-Board Engraving and Cutting
Many users purchase full 4x8 feet ( 1220x2440mm) sheets of wood for their creations. However, the size limitations of existing machines often lead to material waste, making it difficult to reuse leftover pieces. To address this, we designed the Tyvok Spider S1 with a focus on maximizing the use of full-sheet materials, allowing users to engrave and cut large panels directly. This not only enhances efficiency but also meets the demands of mass production.
We also recognize that some users may have space constraints that prevent them from working with full sheets. For these users, we’ve developed an alternative solution with a size of 4.1x4 feet(1250x1220mm), ensuring that they can still process full sheets in segments, minimizing material waste as much as possible.
Fully Enclosed Safety Design
Safety is at the core of our design philosophy. The Tyvok Spider S1 features a fully enclosed structure to protect users from laser exposure and smoke. But we didn’t stop there. We’ve also incorporated an emergency stop switch, a DC power inlet, optimized air ducts, flame-retardant materials, and an internal exhaust and filtration system. For those who require even more peace of mind, we offer an optional fire suppression system. With large-format machines, achieving an integrated pull-out design that maintains space efficiency without compromising functionality is a challenge. After extensive testing and validation, we chose a solution that ensures smooth operation, quick pull-out functionality, flame resistance, environmental safety, and ease of transportation.
Intelligent Laser Power Management
We’ve equipped the Tyvok Spider S1 with a 60W laser, which can be intelligently adjusted to 40W or 20W depending on the task at hand. This allows a single laser to perform across multiple scenarios, extending its lifespan and improving overall results. Additionally, our intelligent fan control system automatically adjusts the fan’s operation based on the laser’s activity, reducing noise and power consumption while enhancing the user’s working environment.
Integrated Air Assist System
To enhance reliability and efficiency, we integrated the air assist tubing directly into the laser head, eliminating the need for external air assist systems that are prone to damage. This design not only boosts the overall durability of the machine but also reduces the risk of snags or collisions. The Tyvok Spider S1’s air assist system is also intelligently controlled through LightBurn, offering users a seamless and convenient experience.
Consistent Precision with Industrial-Grade Rails
Maintaining stability and precision is essential, especially in large-format engraving. To ensure this, we’ve incorporated industrial-grade linear rails and rack-and-pinion systems, providing dual protection for high accuracy. The X-axis is equipped with our patented rail system, which is not only perfect for laser engraving but also capable of handling CNC challenges.
Modular and Pre-Assembled Design
We understand that installation can be daunting, especially for large-format machines. That’s why the Tyvok Spider S1 is built with a modular and pre-assembled design, allowing for easy transportation and quick setup. Even with large-format systems, users can enjoy the same level of quality and consistency, no matter where they are. We’ve simplified the process as much as possible, leaving the complex parts to the manufacturer, so users can focus on creating without the hassle.
A Heartfelt Thanks
This project wouldn’t have been possible without the incredible support and feedback from our Tyvok users, especially those who have been with us through the X1 and X1S series. We are deeply grateful for the insights from our community members, platform users, KOLs, and KOCs. We also extend our sincere thanks to our partners and collaborators, including LightBurn, LaserGrbl, and others, whose collaboration and suggestions have helped us make the Tyvok Spider S1 even better. It’s your collective effort that drives us to keep improving.
